Glass Reinforced Plastic Petrol Tanks & Modern Fuels

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This is from the Federation of Historic Vehicle Clubs

Permitted ethanol content in petrol to rise from 5% to 10%

Fuels containing above 5% ethanol will need to be labelled, but fuels containing less than 5% ethanol will continue to be sold unmarked. There will be a requirement to continue to offer fuels with a limit of 5% ethanol until 2013. (It is assumed that after this date such fuels will be harder to find and may disappear).

A number of difficulties have already been experienced by Federation members, most notably in respect of petrol tanks. Some types of sealing compounds react adversely to the presence of ethanol in the petrol, resulting in sticky deposits being washed through into the fuel system. While this is distressing for the victim, there are sealing compounds on the market which are compatible with petrol containing ethanol. It should be possible to re-seal the affected tank with a compatible product, after thorough cleaning to remove all traces of the non-compatible material.

More serious problems have occurred with composite fuel tanks which are most frequently encountered on motor cycles. There are safety reservations about the use of fibreglass tanks which can shatter in an accident, but leaving this aside, some composite tanks are compatible with petrol containing ethanol, while others are not. A CONCAWE report , number 3/08, issued in the last 12 months or so, covers this issue and has indicated that fibreglass reinforced polyester and fibreglass reinforced epoxy resin materials are not compatible with petrol containing ethanol. However, tanks made from fibreglass reinforced plastic are compatible with petrol containing ethanol.

It is currently the case that Shell V-Power petrol does not contain ethanol or other similar products (oxygenates) according to internet fuel specification information.

Page last updated 02/06/2010